Pro Energy Pack

PPT and TBB are excited to introduce the NEW Pro Energy Pack. Designed from the ground up to replace heavy and inefficient on board generator systems, the Pro Energy Pack utilises leading edge technology and 48Vdc system voltage elements to create an intelligent on board high power solution reducing weight, install space, emissions and cost.

The Pro Energy Pack is made up from 3 main components:

Kinergier Pro 48Vdc inverter charger
Sword bi directional 12V-48Vdc battery to battery charger
Min. 2 x 48V 50Ah lithium modules

The Kinergier Pro inverter-charger delivers high reliability, performance and industry leading efficiency for mission critical application. Its distinguishing surge capability makes it capable to power most demanding appliances, such as air compressor, welder, vacuum cleaner, electric saw, freezer, electric stove, air conditioner and tyre balancing equipment

The Kinergier Pro can be used as standalone unit or can be used in parallel or to compose a three phase system. Available Kinergier Pro output power options are currently 3000W, 5000W and 8000W. An integrated LCD panel allows easy configuration, inverter input/output and system data. The Kinergier Pro S (48V) versions include a preprogrammed charging profile specifically to provide intelligent control of the lithium module BMS (M48-50) ensuring voltage, current, temperature etc are all monitored.

The M48-50 lithium modules are designed specifically for mounting inside a vehicle and utilise a protected metal reinforced structure. Using LiFePO4 cells, each module provides 2400 Watt Hour (WH) of energy with capability to parallel up to 12 units – deliverying a massive 28.8KWh of energy storage if required. Each module weighs only 30KG making them 3x lighter than conventional AGM batteries. 1C charging and discharging capability even under parallel configuration ensures the lithium modules can be fast charged and provide high discharge current to the inverter (2400W for every lithium module installed). The integrated shunt provides real time state of charge (SOC). As an example the Kinergier Pro 3.0S with integrated 40A charger when on grid can fully charge 2 modules (4800Wh) in just over 2 hours. CAN connection between each lithium module ensures safe, efficient and intelligent monitoring so maximising charge rates and life cycle – this allows 100% depth of discharge (DOD) without compromising battery and system life.

The Sword battery to battery charger completes the 3 main elements of the Pro Energy Pack – designed to provide fast in vehicle charging from smart (EU6) and conventional alternator, the Sword converts 12VDC (alternator output) to 48VDC at 25A (1200W) to charge the lithium modules when driving. Taking the example of two M48-50 in parallel (4800WH) the Sword can fully recharge in just 4 hours. The Sword is also connected to the CAN allowing communication and reporting between the Kinergier Pro, M48-50 lithium modules and in vehicle charger. As a Bi-directional battery to battery charger the Sword also provides a regulated 12VDC output when engine is off – converting 48VDC back to 12VDC at up to 100A allowing for DC loads to be connected to the system.
When engine is on any loads connected to the 12VDC output will be supplied directly from the alternator.

For the purposes of monitoring and control the MCK/MEH remote panel can be connected. This provides basic information to the user and allows remote on/off of the Kinergier Pro inverter charger.
The A7 touch screen panel (coming in 2021) will allow a complete user interface of all parameters, system configuration, real time status, time to go, history, consumption and remote monitoring (optional via Wifi, GPRS and 4G). A Bluetooth app will be available early in 2021. The A7 will also provide remote on/off of the entire system for power saving when not in use.

The Pro Energy Pack is designed to deliver high power, high energy storage and fast charging in vehicle – in doing so it replaces a heavy, expensive and inefficient Power Take Off system (PTO). Utilising the Pro Energy Pack will reduce payload, reduce fuel/emissions, reduce cost, increase on board power equipment life and provide a flexible and scalable solution. It can also be easily removed later and redeployed into another vehicle. Solar can also be added into the Pro Energy Pack using a TBB SP series MPPT controller. Connected via the system comms will also enable data to be collected and monitored.

Supplied with all elements preconfigured and CAN/comms cables provided – the Pro Energy Pack can be installed quickly and easily.

Call our technical sales team to discuss your application in more detail and we can advise on the most efficient configuration.

• High power – flexible and scalable system – parallel up to 3x inverter chargers and up to 12x lithium modules
• Power more difficult loads in vehicle without generator
• Intelligent communications
• High energy, high density lithium modules – designed for in vehicle and protected in reinforced metal casing
• Fast charging from AC and in vehicle – carry more energy and recharge it faster
• Low weight
• High efficiency
• Long life time
• Lower cost than conventional PTO system
• Reduced engine run times = reduced emissions = green power
• Remote monitoring (available 2021 via optional A7 touchscreen panel)
• Regulated 12VDC @ 100A from bi directional battery to battery charger

Nominal input battery voltage : 48Vdc
Input voltage range : 42V-68Vdc
Output voltage and frequency : 230Vac +- 2%, 50 Hz +- 0.05%
Continuous output power at 25 deg c (W) : 2500 W
Peak Power (30 minutes): 3000W
Continuous output power at 40 deg c (W) : 2200 W
Peak Power (10 sec) : 6000W
Surge rating : 300% (2 seconds)
Efficiency : 95%
THD : <2%
Zero load power : 14 W
Overload protection : auto disconnect with 3 times restart attempt

Nominal output voltage : 48Vdc
Maximum output current (adjustable) : 40A
AC input range : 175Vac – 264Vac
Battery types : AGM/GEL/Flooded/OpzV/LiFePO4
Temperature compensation : YES

Transfer time : UPS mode 2ms (<15ms in weakgrid mode)
Transfer switch rating (50A) : 32A (AC1) 32A (AC2)
Programmable relay: 2 x
Comms Port : RS485 (Bluetooth, GPRS, WLAN optional)
Dimensions : 499*272*145mm
Weight : 19 Kg
Standards : CE-EMC/CE-LVD/E-mark (coming soon)
Warranty : 5 years

Input voltage (booster mode) : 11.6V – 16V (smart alternator compatible)
Input voltage (buck mode) : 42V – 60V
Max input current (booster mode) : 100A
Max input current (buck mode) : 50A
Output voltage (booster mode) : Nominal 48Vdc, adaptive charging
Output voltage (buck mode) : 13Vdc
Max output current (booster mode) : 25A (1200W)
Max output current (buck mode) : 100A
Efficiency : Max. 94%, full load >91%
Standby consumption : <1mA
Protection : input voltage/output voltage, over temperature, short circuit – refer to datasheet
Working Temperature : -20°C to -60°C
Cooling : Thermal controlled fan
Protection : IP20
Dimensions : 281 x 200 x 85mm
Installation size : 305 x 200 x 95mm
Structure : Powdered steel
Comms : RS485 and CAN
Dry contact input/output
Weight : 3KG
Certification : CE/E mark

Nominal Voltage : 48Vdc
Nominal capacity : 105AH
Energy : 5.04KWh
Charging voltage @ 25°C : 52.5V-54V
Discharge cut off voltage @ 25°C : 42V
Max Continuous discharge current @ 25°C : 90A (Peak 100A for 30 min)
Operating temperature : Charging : 0°C to +55°C Discharging : -20°C to +55°C
Cycle Life: > 3000 at 100% DOD @ 25°C
Parallel capability : 8pcs (Call for advice on application >12)
Weight : 40Kg
Comms : CAN
Certification : CE/UN38.3
Dimensions : 505 x 200 x 318mm

• Telecom service vehicles
• Catering vehicles
• Mobile tyre fitting vehicles
• Mobile pet grooming vehicles

Free Next Day Delivery on all UK mainland orders over £100.